Titanium Manufacturer, Supplier, and Exporter in India 

Titanium has become one of the most sought-after materials in industries demanding a combination of strength, lightweight properties, and superior corrosion resistance. From aerospace to chemical processing, marine to medical fields, titanium’s exceptional characteristics make it the material of choice for critical applications where performance cannot be compromised.

To harness the full potential of titanium, high-quality welding consumables are essential. Our range of Titanium MIG & TIG wires offers unparalleled performance, enabling precise, reliable welds for a variety of demanding applications. 

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Titanium MIG & TIG

 

AWS Class ERTi-1 MIG & TIG
AWS Class ERTi-2 MIG & TIG
AWS Class ERTi-5 MIG & TIG
AWS Class ERTi-7 MIG & TIG
AWS Class ERTI-9 MIG & TIG
AWS Class ERTI-12 MIG & TIG

Understanding Titanium Welding Consumables: MIG & TIG Wires

Titanium welding requires specialized consumables to ensure optimal weld quality, strength, and corrosion resistance. Our Titanium MIG (Metal Inert Gas) and TIG (Tungsten Inert Gas) wires are meticulously engineered to deliver exceptional results across diverse applications. Let’s explore each of the available grades:

1. AWS Class ERTi-1 MIG & TIG Wires

Grade Overview: AWS Class ERTi-1 is a commercially pure titanium wire, known for its maximum ductility and moderate strength. It is the softest and most malleable titanium grade, making it ideal for welding thin sections that require flexibility.

Applications:

  • Aerospace: Utilized for components like airframes, engine parts, and ducting systems where lightweight and high ductility are crucial.
  • Chemical Processing: Used in equipment exposed to corrosive environments, such as heat exchangers, tanks, and piping.
  • Medical Devices: Suitable for biomedical implants and prosthetics due to its biocompatibility.

Key Benefits:

  • Maximum Ductility: Ensures flexibility and ease of forming, ideal for intricate welds.
  • Excellent Corrosion Resistance: Suitable for use in harsh environments, including seawater and chemical exposures.
  • Biocompatibility: Safe for medical applications involving direct contact with human tissue.

2. AWS Class ERTi-2 MIG & TIG Wires

Grade Overview: AWS Class ERTi-2 is the most widely used commercially pure titanium alloy. It offers an optimal balance between strength and formability, along with superior resistance to corrosion. This grade is known for its reliability in moderate-temperature applications.

Applications:

  • Marine Industry: Used in shipbuilding, seawater piping, and desalination plants due to its outstanding resistance to saltwater corrosion.
  • Chemical and Petrochemical Industries: Ideal for fabricating equipment like reaction vessels, piping systems, and storage tanks.
  • Desalination Plants: Utilized for parts exposed to both seawater and high temperatures.

Key Benefits:

  • Versatility: Suitable for various applications where a balance of strength and ductility is required.
  • Corrosion Resistance: Exceptional resistance to a range of corrosive environments, including oxidizing acids and chlorides.
  • Cost-Effectiveness: Provides excellent performance at a lower cost compared to other titanium grades.

3. AWS Class ERTi-5 MIG & TIG Wires (Grade 5)

Grade Overview: AWS Class ERTi-5, also known as Grade 5 Titanium, is the most widely used titanium alloy. It is alloyed with 6% aluminum and 4% vanadium, offering high strength and excellent fatigue resistance. This grade is known for its superior mechanical properties and is often used in high-performance applications.

Applications:

  • Aerospace and Defense: Critical components such as turbine blades, aircraft frames, and armor plating.
  • Automotive Industry: High-performance car parts like exhaust systems, connecting rods, and valves.
  • Marine and Offshore: Components exposed to harsh marine environments, including propeller shafts and underwater connectors.

Key Benefits:

  • High Strength-to-Weight Ratio: Provides exceptional structural strength without adding significant weight, crucial for aerospace and automotive applications.
  • Heat Resistance: Maintains its properties at elevated temperatures, making it suitable for high-heat environments.
  • Fatigue Resistance: Ideal for applications subjected to repeated loading and stress, ensuring long service life.

4. AWS Class ERTi-7 MIG & TIG Wires

Grade Overview: AWS Class ERTi-7 is a titanium alloy that includes small amounts of palladium, which enhances its corrosion resistance in reducing and oxidizing environments. This grade is particularly effective against corrosion in chloride-containing environments.

Applications:

  • Chemical Processing Plants: Utilized in equipment that comes into contact with highly corrosive substances, including heat exchangers and storage tanks.
  • Marine Applications: Suitable for components exposed to saltwater and aggressive marine environments, such as subsea pipelines and fittings.
  • Desalination Plants: Used in components that handle seawater and brine solutions under high pressure.

Key Benefits:

  • Superior Corrosion Resistance: Particularly effective against crevice corrosion and pitting, even in aggressive environments.
  • Durability: Maintains structural integrity in both high-temperature and corrosive environments.
  • Cost Savings: Longer service life and reduced maintenance costs due to its outstanding corrosion resistance.

5. AWS Class ERTi-9 MIG & TIG Wires (Grade 9)

Grade Overview: AWS Class ERTi-9, also known as Grade 9, is a titanium alloy with 3% aluminum and 2.5% vanadium. This alloy offers a combination of moderate strength, excellent formability, and good weldability, making it versatile for various industrial applications.

Applications:

  • Automotive Industry: Used in exhaust systems, springs, and connecting rods where a balance of strength and flexibility is required.
  • Aerospace and Sporting Equipment: Ideal for lightweight, high-strength components like bicycle frames, golf club shafts, and aircraft tubing.
  • Medical Devices: Employed in surgical instruments and implants due to its biocompatibility.

Key Benefits:

  • Balanced Properties: Provides a mix of strength, formability, and weldability, allowing for versatile applications.
  • High Strength: Suitable for load-bearing applications requiring durable and lightweight materials.
  • Ease of Fabrication: Easy to form and weld, enabling complex designs and structures.

6. AWS Class ERTi-12 MIG & TIG Wires (Grade 12)

Grade Overview: AWS Class ERTi-12, or Grade 12 Titanium, is an alloy containing nickel and molybdenum, which enhances its strength and corrosion resistance. It is particularly well-suited for applications involving high temperatures and corrosive environments.

Applications:

  • Power Generation: Used in heat exchangers, steam turbine blades, and condenser tubes where high-temperature strength and corrosion resistance are essential.
  • Chemical Processing: Ideal for fabricating equipment that handles highly corrosive substances, including reactors, piping systems, and pressure vessels.
  • Marine Applications: Suitable for components exposed to aggressive marine environments, such as underwater pipelines, shipbuilding, and offshore platforms.

Key Benefits:

  • Enhanced Corrosion Resistance: Exceptional resistance to oxidizing and reducing acids, as well as chlorides.
  • High-Temperature Stability: Retains its strength and corrosion resistance at elevated temperatures, making it suitable for high-heat applications.
  • Versatility: Applicable in a wide range of industries, from power generation to chemical processing and marine engineering.

Why Choose Our Titanium Welding Consumables?

When it comes to welding titanium, the choice of consumables is critical to achieving a successful and reliable weld. Here’s why our range of Titanium MIG & TIG wires stands out:

1. Superior Weld Quality

Our titanium wires are manufactured with stringent quality controls to ensure consistent weld quality and mechanical properties. This guarantees that each weld is free from defects, such as porosity or cracking, resulting in stronger and more durable joints.

2. Exceptional Corrosion Resistance

Titanium is known for its ability to withstand extreme environments, from the corrosive depths of the ocean to the harsh conditions in chemical plants. Our titanium welding consumables maintain their integrity even in the most challenging environments, reducing the risk of corrosion-related failures.

3. High Strength-to-Weight Ratio

Titanium’s high strength-to-weight ratio allows for the creation of lightweight yet robust structures, particularly important in industries like aerospace, automotive, and marine. Our welding consumables help maintain this balance, ensuring that welded joints do not compromise the overall structural strength.

4. Versatility Across Applications

From commercial to industrial use, our range of titanium welding consumables is versatile enough to meet the diverse needs of multiple industries. Whether you need high ductility for complex welds or high strength for load-bearing applications, we offer a product that fits your requirements.

5. Cost-Efficiency and Long-Term Performance

While titanium consumables might have a higher initial cost compared to other materials, their durability, resistance to wear and tear, and minimal maintenance needs translate into long-term cost savings. Our products offer excellent value by extending the lifespan of welded structures and reducing downtime due to repairs.

Applications Across Key Industries

Aerospace and Defense:

Titanium’s combination of light weight, strength, and corrosion resistance makes it indispensable in the aerospace sector. Our titanium consumables are used in the fabrication of airframes, landing gear, engine components, and more, providing reliable performance in critical applications.

Marine and Offshore:

In the marine industry, resistance to seawater corrosion is paramount. Our Titanium MIG & TIG wires are used in shipbuilding, offshore oil and gas platforms, and subsea structures, providing excellent durability and reducing maintenance costs.

Medical and Biomedical:

Due to its biocompatibility, titanium is widely used in the medical field for surgical instruments, implants, and prosthetics. Our titanium consumables meet the stringent requirements of the medical industry, ensuring safe, reliable, and long-lasting welds.

Chemical Processing and Desalination:

Titanium’s ability to withstand highly corrosive environments makes it ideal for chemical processing and desalination plants. Our ERTi-2, ERTi-7, and ERTi-12 wires are specifically designed to handle the toughest conditions, offering unparalleled resistance to corrosion.

 

Choosing the right titanium welding consumables is critical to ensuring the success and longevity of your projects. Our range of AWS Class ERTi MIG & TIG wires, including ERTi-1, ERTi-2, ERTi-5, ERTi-7, ERTi-9, and ERTi-12, provides the flexibility, strength, and corrosion resistance needed to meet the unique challenges of various industries. From aerospace to marine, medical to chemical processing, our titanium welding consumables are designed to deliver exceptional performance, reliability, and value.

Contact us today to learn more about how our Titanium MIG & TIG wires can enhance the quality and durability of your welding applications.

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