We are well-known firm engaged in offering our clients a range of Rock Drill Hoses. In order to provide strength these are provided with plies of woven fabric or braiding textile of high strength synthetic fiber. The tubes of these hoses are made from natural & synthetic rubber compound with auniform seamless lining which is resistant to oil mist.The hoses offered by us are used for engineering purposes with compressors and other equipments such as pneumatic tools and drilling purposes in deep excavations operations.
The covers are black, smooth, cloth marked finish plain or ribbed and made up of rubber compound and hence resistant to weather & abrasion. Type 1 and Type 2 hoses have multiple industrial applications and can be used with compressors and also as a pneumatic tool for engineering applications and other equipment
A rock drill hose is a specialized type of hose designed for pneumatic rock drilling applications in industries such as mining, construction, and quarrying. These hoses are crucial for delivering compressed air or water to pneumatic rock drills and other pneumatic tools used in drilling operations.
Features of Rock Drill Hoses
- Construction: Rock drill hoses are typically constructed with a synthetic rubber inner tube that is resistant to abrasion and compatible with hydraulic fluids. They are reinforced with multiple layers of high-strength textile cords or wire braids to withstand high pressures and prevent kinking or collapsing under vacuum conditions.
- Cover: The outer cover is made from synthetic rubber or thermoplastic material, providing protection against abrasion, weathering, and other environmental factors encountered in rugged industrial settings.
- Pressure Rating: These hoses are designed to handle high pressures typically encountered in pneumatic rock drilling applications. They can withstand pressures ranging from 150 to 300 PSI (pounds per square inch), depending on the hose size and construction.
- Temperature Resistance: Rock drill hoses are engineered to operate effectively across a wide temperature range, ensuring reliable performance in both hot and cold environments common in mining and construction sites.
- Flexibility: Despite their robust construction, rock drill hoses remain flexible and maneuverable, allowing for easy handling and installation around drilling equipment and machinery.
- End Connections: They are equipped with appropriate end fittings such as threaded fittings, quick-release couplings, or flanges to ensure secure and leak-free connections to pneumatic rock drills and other equipment.
Applications of Rock Drill Hoses
- Mining Industry: Used in underground and surface mining operations for pneumatic drilling of rock and ore.
- Construction Sites: Essential for pneumatic drilling applications in road construction, tunneling, and foundation work.
- Quarrying: Used in quarries for drilling and blasting operations to extract minerals and aggregates.
- General Construction: Applied in various construction projects where pneumatic tools, including rock drills, are used for drilling holes in concrete, stone, and other materials.
Benefits of Rock Drill Hoses:
- Durability: Their robust construction and reinforcement layers ensure durability, resistance to abrasion, and long service life even in harsh industrial environments.
- High Pressure Capability: Designed to handle high pressures, rock drill hoses provide reliable fluid transmission to pneumatic rock drills and other tools.
- Safety: They comply with industry standards to ensure safe operation during pneumatic drilling tasks, minimizing the risk of hose failure or leakage.
- Versatility: Beyond rock drilling applications, these hoses can also be used for conveying water and other fluids in industrial settings where high-pressure fluid transfer is required.
Rock drill hoses play a critical role in pneumatic drilling operations across various industries, providing essential fluid transmission capabilities to pneumatic rock drills and tools. Their specialized design features and robust construction make them indispensable for efficient and reliable drilling activities in challenging industrial environments.
Construction of Rock Drill Hose
The construction of rock drill hoses involves several key components that ensure durability, flexibility, and performance:
- Inner Tube: The inner tube of a rock drill hose is typically made of synthetic rubber, designed to handle compressed air and resist oil mist commonly found in pneumatic systems. The inner tube must be compatible with the medium being transported and ensure minimal pressure drop.
- Reinforcement Layers: Rock drill hoses are reinforced with high-tensile synthetic textile or wire braids. These layers provide the hose with the strength to withstand high pressures and resist kinking and crushing. The reinforcement ensures that the hose can handle the dynamic loads and vibrations associated with rock drilling operations.
- Outer Cover: The outer cover of the hose is made of synthetic rubber, which provides protection against abrasion, weather, ozone, and other environmental factors. The outer cover ensures the hose’s durability and extends its service life, even in tough working conditions.
Specifications of Rock Drill Hose
Rock drill hoses come in various sizes and specifications to meet the diverse needs of different applications. Here are some key specifications:
Specification | Details |
---|---|
Pressure Ratings | 300 psi (20 bar) to 600 psi (40 bar) and beyond. The exact pressure rating depends on the hose’s construction and reinforcement layers. |
Temperature Range | -40°F (-40°C) to +212°F (+100°C). Some specialized hoses can handle even higher temperatures. |
Hose Sizes | Inner diameters ranging from 1/2 inch to 2 inches and larger. The hose size determines the flow capacity and pressure rating. |
Bend Radius | Indicates the minimum radius the hose can be bent without causing damage. Generally, rock drill hoses have a moderate bend radius. |
Standards and Certifications | ISO (International Organization for Standardization) standards, EN (European Norm) standards, and MSHA (Mine Safety and Health Administration) approvals. Compliance with these standards ensures the hoses meet the required performance and safety criteria. |
Applications of Rock Drill Hose
Rock drill hoses are used in a wide range of applications due to their strength, durability, and flexibility. Some common applications include:
- Mining: Rock drill hoses are extensively used in mining operations, providing the necessary air power to pneumatic drills, hammers, and other tools. They are designed to withstand the harsh conditions and abrasive materials encountered in mining environments.
- Construction: In the construction industry, rock drill hoses are used to power pneumatic tools such as jackhammers, chipping hammers, and rock drills. They ensure efficient and reliable operation, even in demanding construction sites.
- Quarrying: Rock drill hoses are essential in quarrying operations, where they are used to power pneumatic drilling equipment. They provide the necessary air pressure and flow to drill through hard rock and stone.
- Demolition: In demolition projects, rock drill hoses are used to power pneumatic tools for breaking and demolishing concrete structures. Their durability and high-pressure handling capabilities make them suitable for these tough applications.
- Tunneling: Rock drill hoses are used in tunneling operations to power pneumatic drills and hammers for excavation. They ensure reliable performance in confined and challenging environments.
Rock drill hoses are essential components in high pressure pneumatic systems across various industries. Their robust construction, high-pressure handling capabilities, and flexibility make them suitable for demanding applications in mining, construction, quarrying, demolition, and tunneling. By understanding their specifications, applications, advantages, and maintenance requirements, industries can ensure the reliable and efficient operation of their pneumatic systems, enhancing productivity and safety.
Leading Manufacturer of Rock Drill Hose in India
Mcneil Instrument is an Indian company that manufactures rock drill hoses that are resistant to heat, weather, and corrosion and are leak-proof. We are a customer-focused company engaged in providing a distinctive selection of Air Rock Drill Hose. These hoses are made by our qualified workers utilizing high-tech equipment and tested raw materials. Additionally, to supply a range free of flaws to clients, our offered range is completely checked by our quality analysts against a variety of metrics. Additionally, the offered variety is highly valued by our clients for offering a wide range of qualities like strong strength and durability.
Mcneil Instrument is a leading manufacturer, supplier, and exporter of Rock Drill Hose in India. Our Rock Drill Hose is specifically designed for heavy-duty applications in the mining and construction industries. It is engineered to withstand high pressure, abrasion, and rough handling, making it ideal for use with rock drills and pneumatic tools. With superior quality and durability, our Rock Drill Hose ensures reliable performance even in harsh environments.
A Rock Drill Hose is specifically designed for use in rock drilling applications. It is commonly employed in industries such as mining, construction, and exploration to facilitate the efficient operation of rock drills. Trust Mcneil Instrument as your trusted provider of Rock Drill Hose for efficient and safe drilling operations.
Specification
Hose Size ID | Work Pressure | Burst Pressure | |||
In | Din | Psi | Mpa | Psi | Mpa |
01/02 | 12.6 | 500 | 35 | 2040 | 140 |
05/08 | 15.9 | 500 | 35 | 2040 | 140 |
03/04 | 19.1 | 500 | 35 | 2040 | 140 |
1 | 25.4 | 500 | 35 | 2040 | 140 |
1.1/4 | 31.8 | 500 | 35 | 2040 | 140 |
1.1/2 | 38.1 | 500 | 35 | 2040 | 140 |
2 | 50.8 | 500 | 35 | 2040 | 140 |
Mcneil Instrument provides its services across the world. We are offering the greatest pricing and services while supplying it to their regarded and loyal customers. We offer these Rock Drill Hose at very affordable and reasonable prices. All our products are designed and developed using high-grade raw material and latest technology to ensure that final output meets with international quality norms & standards. Moreover, we check all products on various parameters to assure zero defect.
- Corrosion resistance
- Optimum strength
- Fine finishing
- Excellent operator safety as a result of highest quality standards which are met
- Fully compatible with Polyflex Lok hereby massive time savings during assembly and improved operator safety
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Frequently Asked Question’s
What is a Rock Drill Hose?
A Rock Drill Hose is a specialized hose designed for pneumatic rock drills used in mining and construction applications. It is engineered to handle the high pressure and abrasive conditions associated with these tools.
What applications are Rock Drill Hoses Used?
Rock Drill Hoses are specifically designed to withstand the unique challenges of rock drilling, such as abrasion from rocky surfaces and resistance to high pressure. Rock Drill Hoses are commonly used in mining, tunneling, and construction industries for pneumatic rock drills.
How to select the right Rock Drill Hose?
Factors to consider include working pressure, temperature range, hose material, and compatibility with the specific rock drilling equipment.