IBR Approved Flanges Manufacturer, Supplier, Exporter in India
IBR Approved Flanges
IBR (Indian Boiler Regulations) approved flanges are essential components in high-pressure piping systems, particularly in industries such as power generation, oil and gas, and chemical processing. These flanges are designed to comply with the stringent standards set by the IBR to ensure safety, reliability, and performance under extreme conditions.
IBR Approved Flanges by Mcneil Instruments
Flanges are essential components used to connect pipes and valves in various piping systems. At Mcneil Instruments, we specialize in manufacturing IBR Approved Flanges, adhering to the material grades, dimensions, and pressure classes set by the Indian Boiler Regulation. Our flanges ensure a continuous flow of material without any obstructions or leakages. Designed to resist all forms of corrosion and extreme temperatures, they also possess excellent tensile and yield strength.
Our IBR Approved Flanges are widely used across industrial systems, the automobile industry, sewage systems, food processing, plumbing, and more. As the leading IBR Approved Flanges manufacturer, IBR Approved Flanges supplier, and IBR Approved Flanges exporter, Mcneil Instruments is dedicated to producing top-quality products available at reasonable rates.
For reliable and durable IBR Approved Flanges, trust Mcneil Instruments. Our commitment to quality and customer satisfaction sets us apart in the industry.
Leading Manufacturer of IBR Approved Flanges
At Mcneil Instruments, we are proud to be the best IBR Approved Flanges manufacturer, supplier, and exporter. Our range includes IBR Approved Slip-on Flanges and Blind Flanges, each designed to meet the stringent standards of the Indian Boiler Regulation.
The IBR Blind Flange is crafted without a bore or hub, making it ideal for closing the ends of high-pressure pipes or valves. These flanges can be either permanently fixed or bolted, providing flexibility in various applications.
The IBR Approved Slip-on Flange is a cost-effective and popular choice. These flanges can be easily slid onto pipes and welded precisely, making them suitable for various piping systems.
Our IBR Approved Forged Flange is formed using thermal and mechanical energy to reshape steel billets in solid form. This process ensures high strength and durability. Our skilled workers utilize the best raw materials and the latest innovative technology in the design and production of all our products.
For connecting pipes of different sizes, the IBR Reducing Flange is the preferred choice. These flanges are easy to weld onto other pipes and are ideal for low-pressure applications.
The IBR Approved Threaded Flange acts as a companion flange, commonly used in creating reducing connections. These flanges come in pressure ratings of 2000-6000, ensuring versatility and reliability in various applications.
All our products, including the best IBR Approved Flanges, can be customized according to your requirements in different shapes and sizes. If you have any questions about our flanges or other products, please contact us for more information.
Choose Mcneil Instruments for the best IBR Approved Flanges, and experience top-quality products and exceptional customer service.
Standard Specification of IBR Approved Flanges
| Size Chart | 1/2″ to 48″ |
|---|---|
| Pressure Rating ANSI | 1500 LBS, 600 LBS, 300 LBS, 900 LBS, 150 LBS, 2500 LBS |
| UNI | 25Bar 16Bar 6Bar 10Bar 40Bar |
| Pressure Calculation in DIN | 25Bar 40Bar 6Bar 10Bar 16Bar / PN64 PN40 PN16 PN25 PN10 PN6 |
| JIS | 40 K, 20 K, 5K, 10 K, 63 K, 30 K, 16 K |
| Coating | Yellow Transparent, Zinc Plated, Oil Black Paint, Anti-rust Paint, Cold and Hot Dip Galvanized |
| Most common types | Threaded / Forged / Screwed / Plate |
| Equipment | electric bevelling machine, Pushing Machine, Press machine, Bending machine, Sand-blasting machine etc |
| Production technique |
|
| Connect Type/ Flange Face Type | Flat Face, Lap-Joint Face, Small Male-Female, Raised Face, Large Male-Female, RTJ, Small Tongue, Large Tongue & Groove |
| EN | 25Bar 6Bar 10Bar 40Bar 16Bar |
| Test | UI trasonic flaw detector, Direct-reading Spectrograph, X-ray detector, Hydrostatic testing machine, Magnetic particle detector |
| Origin | Indian / West Europe / Japan / USA / Korean |
| Manufacturer of | ANSI DIN, JIS, UNI, GOST, BS, AS2129, AWWA, EN, SABS, NFE etc. : -BS, EN, AWWA C207, EN1092-1, UNI, ASME, API 6A, ANSI, JIS/ KS, BS4504, DIN, GB, GOST |
Check IBR Forged Flange Price list
| Price list of IBR Approved Flange | IBR Approved Forged Flange Price in INR | IBR Flange Price in USD | IBR Approved Flange Price in UAE Dirham |
|---|---|---|---|
| MACHINED FLANGED(NON IBR), OD 279 X ID 154 X 89 THK, SA-182GR F60 Per Kg | 1,037 | US $13.99 | UAE Dirham 51.37 |
| FLANGED(NON IBR), OD 318 X ID 146 X 99 THK, SA-182GR F60 Per Kg | 766 | US $10.33 | UAE Dirham 37.95 |
Types of IBR Approved Flanges
- Weld Neck Flanges: These flanges are ideal for high-pressure applications. They have a long tapered hub that provides excellent stress distribution.
- Slip-On Flanges: These are easy to install and ideal for low-pressure applications. They slip over the pipe and are welded in place.
- Blind Flanges: Used to close the ends of piping systems, providing easy access for inspections and maintenance.
- Socket Weld Flanges: Typically used for small-diameter, high-pressure piping. The pipe is inserted into the socket end and welded.
- Lap Joint Flanges: Used with a stub end, these flanges are ideal for systems requiring frequent disassembly.
- Threaded Flanges: These flanges are used in low-pressure, non-critical applications and can be assembled without welding.
Pressure Rating Chart of SS IBR Approved Flanges
| ANSI/ASME B16.34 | PRESSURE RATING CHART | ||||||
| Temperature °F | 150# | 300# | 400# | 600# | 900# | 1500# | 2500# |
| -20 to 100 | 275 | 720 | 960 | 1440 | 2160 | 3600 | 6000 |
| 200 | 230 | 600 | 800 | 1200 | 1800 | 3000 | 5000 |
| 300 | 205 | 540 | 720 | 1080 | 1620 | 2700 | 4500 |
| 400 | 190 | 495 | 660 | 995 | 1490 | 2485 | 4140 |
| 500 | 170 | 465 | 620 | 930 | 1395 | 2330 | 3880 |
| 600 | 140 | 435 | 580 | 875 | 1310 | 2185 | 3640 |
| 650 | 125 | 430 | 575 | 860 | 1290 | 2150 | 3580 |
| 700 | 110 | 425 | 565 | 850 | 1275 | 2125 | 3540 |
| 750 | 95 | 415 | 555 | 830 | 1245 | 2075 | 3460 |
| 800 | 80 | 405 | 540 | 805 | 1210 | 2015 | 3360 |
| 850 | 65 | 395 | 530 | 790 | 1190 | 1980 | 3300 |
| 900 | 50 | 390 | 520 | 780 | 1165 | 1945 | 3240 |
| 950 | 35 | 380 | 510 | 765 | 1145 | 1910 | 3180 |
| 1000 | 20 | 320 | 430 | 640 | 965 | 1605 | 2675 |
| 1050 | 20 | 310 | 410 | 615 | 925 | 1545 | 2570 |
| 1100 | 20 | 255 | 345 | 515 | 770 | 1285 | 2145 |
| 1150 | 20 | 200 | 265 | 400 | 595 | 995 | 1655 |
| 1200 | 20 | 155 | 205 | 310 | 465 | 770 | 1285 |
| 1250 | 20 | 115 | 150 | 225 | 340 | 565 | 945 |
| 1300 | 20 | 85 | 115 | 170 | 255 | 430 | 715 |
| 1350 | 20 | 60 | 80 | 125 | 185 | 310 | 515 |
| 1400 | 20 | 50 | 65 | 95 | 145 | 240 | 400 |
| 1450 | 15 | 35 | 45 | 70 | 105 | 170 | 285 |
| 1500 | 10 | 25 | 35 | 55 | 80 | 135 | 230 |
Dimension Table of IBR Approved Flanges
| Standard | Class | Diameter | Bolt Circle Diameter | Number of Bolts | Bolt Size | Diameter of Bolt Hole |
|---|---|---|---|---|---|---|
| AS4087 | PN14 | 95 | 67 | 4 | M12 | 14 |
| AS 2129 Flange | Table C | 95 | 67 | 4 | 13 | 14 |
| Table D | 95 | 67 | 4 | 13 | 14 | |
| Table E | 95 | 67 | 4 | 13 | 14 | |
| Table F | 95 | 67 | 4 | 13 | 14 | |
| Table H | 114 | 83 | 4 | 16 | 17 | |
| Table J | 114 | 83 | 4 | 16 | 17 | |
| ANSI B16.5 | ANSI 150 | 89 | 60 | 4 | 13 | 16 |
| ANSI 300 | 95 | 67 | 4 | 13 | 16 | |
| ANSI 600 | 95 | 67 | 4 | 13 | 16 | |
| ANSI 900 | 121 | 83 | 4 | 19 | 22 | |
| ANSI 1500 | 121 | 83 | 4 | 19 | 22 | |
| ISO 7005 (DIN) Flange | PN6 | 80 | 55 | 4 | M10 | 11 |
| PN10 | 95 | 65 | 4 | M12 | 14 | |
| PN16 | 95 | 65 | 4 | M12 | 14 | |
| PN20 | 90 | 60.5 | 4 | M14 | 16 | |
| PN25 | 95 | 65 | 4 | M12 | 14 | |
| PN40 | 95 | 65 | 4 | M12 | 14 |
IBR approved flanges are crucial for maintaining the integrity and safety of high-pressure piping systems. Their compliance with stringent standards ensures reliability and performance, making them a preferred choice in various industries. Whether for new installations or replacements, choosing IBR approved flanges guarantees adherence to regulatory requirements and operational efficiency.
Advantages of IBR Approved Flanges
- Safety Compliance: Adherence to IBR standards ensures that the flanges can withstand high pressure and temperature, reducing the risk of accidents.
- Durability: Made from high-quality materials, these flanges offer long service life and resistance to corrosion and wear.
- Versatility: Available in various types and sizes to suit different piping requirements.
- Ease of Maintenance: Designed for easy installation and removal, facilitating maintenance and inspection.
Applications of IBR Approved Flanges
- Power Plants: Essential for steam and gas piping systems.
- Oil and Gas: Used in refineries and offshore platforms.
- Chemical Processing: Suitable for handling aggressive chemicals and high temperatures.
- Petrochemical: Used in various stages of production and processing.
All our products, including the best IBR Approved Flanges, can be customized according to your requirements in different shapes and sizes. If you have any questions about our flanges or other products, please contact us for more information.
Choose Mcneil Instruments for the best IBR Approved Flanges manufacturer, the best IBR Approved Flanges supplier, and the best IBR Approved Flanges exporter. Experience top-quality products and exceptional customer service that sets us apart in the industry.